STANDARD PRODUCTS
SPECIAL PRODUCTS / TANKS INSTALLATION
It is Ideal in operating Design. The Slopping Walls of the cones permit more rapid emptying of solids when the dryer is in a stationary position. The dryer required continuous rotation during emptying to convey product to the discharge nozzles. As a result, a circular dust hood is frequently necessary to enclose the discharge nozzle turning circle and prevent serious dust losses to the atmosphere during unloading. Several new designs of the double cone type employ internal additional heating surface.
On all Rotating Dryers, The Vapour-Outlet tube is stationary. It enters the shell through a rotating gland and is fitted with an elbow and upward extension so that the vapour inlet, usually protected by a felt dust filter, will be at all times near the top of the shell.
Vacuum is used in conjuction with drying or other chemical operations when low solids temperatures must be maintained because heat will cause damage to the product or change its nature, where air combines with the product when it is heated causing oxidation or an explosive condition, where solvent recovery is required and when materials must be dryed to extremely low moisture levels.
In vacuum processing and drying the objective is to create a large temperature driving force between the jacket and the product to accomplish this purpose at fairly low jacket temperatures, it is necessary to reduce the internal process pressure so that the liquid being removed will boil at a lower vapour pressure. It is not always economical however to reduce the internal pressure to extremely low levels because of the large vapour volumes thereby created it is necessary to compromise on operating pressure considering leakage problems and the size of the vapour lines and pumping system very few vacuum dryers operate below 5 MM Hg. Pressure on a commercial scale. Air in leakage through gasket surfaces will be in the range of 0.15 lb (hr.) [Lin ft. gasketed surfaces] under this condition.
Standard Double Cone Rotary Vacuum Dryers:
Working
Cap.
CU.M
|
Total
Vol.
CU.M |
Heating
Surface
SQ. MET. |
Drive
H.P. |
Floor
Space
SQ.MET. |
Weight
KGS. |
0.09 |
0.13 |
1.20 |
0.5 |
2.8 |
700 |
0.29 |
0.45 |
3.0 |
1.0 |
3.2 |
920 |
0.73 |
1.12 |
5.70 |
2.0 |
6.0 |
1800 |
1.46 |
2.24 |
9.10 |
5.0 |
7.70 |
2025 |
2.19 |
3.35 |
11.60 |
7.5 |
9.60 |
2700 |
2.91 |
4.49 |
15.0 |
10.0 |
15.0 |
3825 |
4.37 |
6.70 |
18.80 |
15.0 |
16.0 |
5400 |
7.28 |
10.78 |
26.0 |
15.0 |
17.0 |
9000 |
9.47 |
14.28 |
32.0 |
15.0 |
22.0 |
9900 |
14.57 |
21.33 |
41.0 |
20.0 |
28.0 |
14400 |
SOLAR UC – DRUM FLAKER
The solar UC- Drum Flaker is a jerk- Free continuous process machine deployed for flaking of solid products having set points & Melting points above 40 C.
The solar UC- Drum flaker is available either in fixed speed or infinite variable speed to suit application can be had either with a simple push button starter or with a PLC control panel wherein entire process control for batch temperature, Drum surface temperature, flaking speed etc. can be preset.
The soalr UC-Drum flaker can be had in several materials of conatruction including C.S.with lining, all grades of S.S, C.S. with hard cherome plating etc.in a totally enclosed casing to avoid hazardous vapour etc. to human handling or with puring of inert gases.the solar- UC- Drum flaker can also be offered as a complete turnkey including feed tanks, feed pumps, Discharge collection system, total automatic bagging system, granulation system., etc.
| Models |
UCD-31 |
UCD-40 |
UCD-61 |
UCD-82 |
UCD-120 |
| Surface Area In M2 |
3.1M2 |
4.0 |
6.0 |
8.0 |
12.0 |
| Drum RPM |
4-6 |
4-6 |
3-4 |
2-4 |
0.5-2.0 |
| H.P. |
2.0 |
3.0 |
3.0 |
5.0 |
7.5 |
@ All above Dimensions, specifications may vary on product applications and are subject to change without notifications.
# We also make continuous belt flakers, Vertical – E- Flakers for specific applications where products are very waxy or slippery & soft in nature.
APPLICATIONS
- Detergent
- Surfactants
- Safolite, Benzoic Acid
- Flakes, PNCB
- Phosphorus
- Pentasulphide, 3.1/ DCA
- 2.5, DCA, ONCB, DNCB
- Etc.Amine Fatty
- Esters, Maleic ester
- Sulfonate
- Sulphosuccinate of fatty Acids, fatty Esters,
- Ethylene, Glycol mono stearate,
- Ethylene Glycol Di
- Stearate, Coco mono
- Ethanol Amides.
Top 
AUTOMATIC AGITATED NUTCHE FILTER
The SO/AR AGNF filter is an automatic nutche filter equipped with a bladed impeller for agitation, cake dressing and discharge the impeller is hydraculically driven permitting the use of the filter in an explosion risky environment within the several process steps can be carried out: filtration, washing, drying, and discharge in various combinations and repetitions. The SOLAR AGNF minimizes transfer of materials and exposure of toxic vapours and hazardous materials whereby product quality & yield are maximized.
APPLICATIONS:
- AGNF is very useful for liquid separation of medium filterable slurries.
- AGNF find extensive usage in dyestuff and paints, pharmaceuticals, food processing, pesticides, fertilizers, fin e chemicals etc.
ADVANTAGES OF AGNF:
- Solar agitated nutche filter is a completely closed system.
- Very high solvent recovery
- Saves manpower
- Very effective washing of cake
- Possibility of doing reaction, filtration, washing and distillation in same equipment.
- Possibility of combining filtration & drying.
TYPES OF AGITATED NUTCHE FILTER:
- Vacuum Type
- Vacuum & Slight Pressure
- High Pressure Type
OPERATIONAL MODES:
- Manual Operation
-
Automatic mode
MODELS:
The size of the filter has to determine by the capacity requirement and the characteristics of material to be filtered. Details of common models of filters made by sepl are given below, which will give some general operating parameters.
Model no. |
Solar 0.63 |
Solar 10 |
Solar 13 |
Solar 32 |
Solar 37 |
Solar 47 |
Solar 57 |
Solar 65 |
Working cap
(Ltrs.) |
500 |
1000 |
2000 |
3000 |
4000 |
5000 |
6000 |
7000 |
| Filtering Area (sq.m.) |
0.68 |
1.02 |
1.82 |
2.70 |
3.20 |
4.70 |
5.70 |
6.50 |
| R.P.M. |
20 |
20 |
20 |
15 |
12 |
12 |
12 |
10 |
Motor
H.P. |
Rotary |
5 |
5 |
7.5 |
7.5 |
10 |
12.5 |
15 |
15 |
| Vertical |
0.5 |
0.5 |
0.5 |
0.5 |
0.5 |
0.5 |
1. |
1 |
| Internal Dia (mm ) |
1000 |
1200 |
1600 |
2000 |
2200 |
2600 |
2800 |
3000 |
| Overall Ht. (mm ) |
3400 |
3600 |
3800 |
4100 |
4300 |
4500 |
4800 |
5000 |
* The above dimensions are only indicative & may vary on applications & are subject to change without notice. Size above 7000 lts.can also be offered.
MATERIAL OF CONSTRUCTION:
Agitated nutche filter can be manufactured with any type of materials like carbon steels, stainless steel, nickel, hastealloy, suitable lining of FRP / PP, Acid resistant bricks.
ISO/ATORS for Pharma
products
-
Tanks: Horizontal, Vertical, Atmospheric
-
Max.Size: 6.3 M Dia x 9.5 Met x Thickness up to 32 MM in C.S. / S.S. / Explosion Cladded Steel / M.S. R.L./M.S.FRP-P.P.
-
Vessels: Horizontal, Vertical, Low Pressure, High Pressure, Agitated, Jacketted, Limpetted, Internal Coils, etc.
-
Max. Size: 2.5 M Dia, up to 75 KG / CM2-32 THK IN C.S. / S.S.
-
Coils: High Pressure concentric pipe coils in all moc up to 145 KG/ CM2 and 3” N.B.SCH 160.
-
Reactors : Agitated , non agitated, Hydrogenators, with Stuffing box or mechanical seals, with simple/ multiple agitators, top entry or side entry agitators, fermentors, autoclaves, Innnoculators, Dextrination Vessels.
-
Max .Size: Up to 80.0KL /50.0H.P./36 KG/CM2 for stuffing box and 45 kg/ CM2 with mechanical seal.
-
L.P.G.Storage Bullets and tanks :Up to 6.0Met dia x 72 Met x 36 MM
-
Driers: Direct fired rotary, rotary vacuum paddle, flash, spin flash, double cone rotary vacuum, single cone rotary, spray driers, spray coolers, etc.
-
Blenders : Ribbon, Paddle, Spray Mixers, cone blenders, drum blenders
-
Max.Size: Up to 6 M3 Batch.
-
Silos: S.S., M.S.with or without liners, powder or Granule storage, boltable, corrugated boltable for grain storage.
-
Max .Size:5.0 Met dia x 13.5 met LG.x 12 MM.
-
Columns: Distillation, Degassing, Scrubbing, Fractionating columns, recovery columns, strippers etc with or without internals such as bubble tray, Norton or structured packings, etc.
-
Max.size:2.8 M dia x 24 Met Lg., 44 tray assemblies.
-
Heat Exchangers: Condensers, gas coolers, recuperators, stacks etc. spiral heat exchangers.
-
Max .size: Tube Size: 75 MM O.D, Tube sheet thk.120 MM, No. of tubes-1400, tube Length: 11.0 M, Hydrostatic pressures: 115kg / cm2.
-
Incinerators: for liquid discharge, solid waste, hospital, max.size handled: Up to 15000 L.P.H. for liquid discharge, up to 560 kgs batch for solid, up to 5.9 EMT dia x 17 met height with scrubber of 2.1 met dia x 18 m height with S.S.310 internals.
-
Filters :Vag filters, nutsche filters, pressure filters, agitated nutsche
-
Max.size: 5.4 m dia x 8.5 met ht for vag filters, up to 22 kg / Cm2 for pressure filters, up to 6M3 for agitated nutsche filters.
-
Containers: ISO containers for liquid storage, tote bins, special containers.
-
Special Equipments: Blenders, Quench bath, air knife, air strippers, agitated nutsche filters; flakers (Belt / Drum) spray driers, spray coolers.
-
We handle all grades of C.S, S.S., Alloy steel, Inconel, nickel, aliminium, copper, brass, M.S.R.L., M.S., - F.R.P., P.P., M.S.-Teflon, P.V.D.F.etc.
-
Nox abatment packages and scrubbing systems
-
Debottlenecking for capacity
-
Above dimension are indicative to equipment delivered so far. Higher sizez
can also be delivered.
-
Materials of construction
C.S. inility B.Qf. / L.T.C.S / P-H
S.S All grates of S.S
Aluminum
Ironed
Haste Alloy
Nickel
Morel
With lures
C.S. with
* FPP ling
* PVC ling
* PVOF ling
* UHM
* FPP – P.P
* Lead lining
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